Machineries used for dry mixing, wet mixing , milling and blending applications
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Triple Roll Mill
   
 
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Overview
A three roll mill is a machine tool that uses the shear force created by three horizontally positioned rolls rotating at opposite directions and different speeds relative to each other to mix, refine, disperse, or homogenize viscous materials fed into it. We have over 23 successful years manufacturing three roll mills which have been selling worldwide. Our lower manufacturing cost savings are directly passed on to You - our valued customer.

 
Our Triple Roll Mills are available in three models- standard, high viscous, heavy duty and G-NXT
 
Standard Series
The "STD" Series provides performance that meets or exceeds that of much larger production models. The unique tensioning system of the "STD" Series minimizes the free play in the roller ball bearings ensuring a more constant gap and ultimately a finer, more uniform particle size in the product. And the gap is easily set with a single hand wheel for parallel roller adjustment to 3-5 microns at its closest setting. The roller tensioning system and constant gap make it possible to use a variety of materials for the rollers.
 
High Viscous Material
"HVM" Series is designed for more than just the standard product. When particle size, consistency and wetness are a problem due to the viscous or sticky nature of the product, the " HVM " Series can dramatically improve results. Or, if greater capacity is needed for less troublesome materials, the HVM can provide the same high production quality in bigger batches. The " HVM " models come with the same roller tensioning system for maintaining a constant gap as in the case of our other TRM models, and same roller and scraper blade materials are available.
 
Larger Diameter Series
The larger diameter rollers also provide more shear force during processing. And, since more force can generate more heat in the product, our machines are provided with heating/cooling system for the rollers.
The MIKRONS TRM series with the following features
· Roller Material Scraper System with interchangeable blades
· Single or dual roller speed
· Cooling & heating of rollers
 
S Series
The "S" Series provides performance that meets or exceeds that of much larger production models.The unique tensioning system of the "S" Series minimizes the free play in the roller ball bearings ensuring a more constant gap and ultimately a finer, more uniform particle size in the product. And the gap is easily set with a single hand wheel for parallel roller adjustment to 3-5 microns at its closest setting. The roller tensioning system and constant gap make it possible to use a variety of materials for the rollers.
 
   

 

Design Highlights
  • Scraper System with interchangeable blades

  • Single or dual roller speed

  • Frequency Inverter for Speed Control

  • Heating & Cooling System for the Rollers

  • Explosion Proofing electrical

  • Automatic Product Dispenser

  • Solvent Dispensers

  • Stainless steel hopper

  • Splash tray to facilitate cleaning

  • Cleaning mode - The mill by default moves to the maximum gap

  • Reverse roller direction

  • Emergency stop function

  • Acrylic cover provided for the roller , operated with proximity switch

  • Quiet operation due to non-metallic gears and timing belt drive

  • Manual roll turning for safety while cleaning

  • Sealed water cooling

  • Safety clutch allows rolls to be turned for cleaning with motor off

  • Safety cover shields turning rolls

 

 

Application
  • Paints (dispersion of pigments and additives), Inks for screen printing (dispersion of pigments and additives)
  • Decorative glass, ceramics, automotive and flat glass, Thermo sensitive inks
  • Metal pastes and solders, Cosmetics
  • Pharmaceutical Ointments, Foods, Adhesives & Sealants, Inks, pastes & thick films for electronic components
  • Polymers, Electronic thick film inks, High performance ceramics
  • Cosmetics, Plastisols, Carbon/graphite paints, Printing inks, Pharmaceuticals, Chemicals
  • Glass coatings, Dental composites, Pigment, Coatings, Adhesives, Sealants and foods.

 

 

TECHNICAL SPECIFICATION
 

TRM  Models

TRM

3X6

TRM

4X10

TRM

6X12

TRM

8X18

TRM

10X20

TRM

12X24

TRM

12.5X36

TRM

15X30

Roller Diameter

3”X6”

5”X10”

6”X12”

8”X18”

10”X20”

12”X24”

12.5”X36”

15”X30”

 

Roller Speed (rpm)

Slow Roller

30

26

26

25

25

25

25

22

Middle Roller

85

80

80

75

75

75

75

66

Fast Roller

260

240

240

225

225

225

225

200

Main Motor (HP)

0.75

2

3

7.5

10

15

20

20-25

Hydraulic Motor   (HP)

-

-

-

-

1

1

1.5

1.5

Overall Dimension

600X600

800X800

1000X1000

1200X1200

1400X1400

1500X1500

1600X1200

1600X1600

 
 

 

 

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